Enter Repair Specifications

Formula & How to Use The Asphalt Repair Calculator

Core Formulas

  • Volume (ft³): `Length (ft) × Width (ft) × Depth (ft)` or `π × Radius (ft)² × Depth (ft)`
  • Theoretical Bags: `Volume / Bag Yield`
  • Final Bags: `CEILING( Theoretical Bags × (1 + Waste Factor %) )`
  • Final Weight: `(Volume × Density) × (1 + Waste Factor %)`

Example Calculation (By Bag Yield)

For a rectangular repair 3 ft long x 2 ft wide and 3 inches deep, using a 50 lb bag with a yield of 0.33 ft³ and a 15% waste factor:

  1. Convert Depth: 3 inches / 12 = 0.25 ft.
  2. Calculate Volume: 3 ft × 2 ft × 0.25 ft = 1.5 ft³.
  3. Theoretical Bags: 1.5 ft³ / 0.33 ft³/bag = 4.55 bags.
  4. Add Waste: 4.55 × 1.15 = 5.23 bags.
  5. Final Amount: `CEILING(5.23)` = 6 bags.

How to Use

  1. Select Shape: Choose "Rectangular" or "Circular".
  2. Enter Dimensions: Input the measurements of your repair area and the average depth.
  3. Choose Calculation Mode: Select "By Bag Yield" (recommended) and enter the bag's weight and its specified compacted yield. Or, select "By Density" for bulk material.
  4. Set Waste Factor: Use the default 15% or adjust as needed for irregular shapes or spillage.
  5. Click "Calculate": Get an instant result for the number of bags or total weight required.

Tips for a Long-Lasting Asphalt Repair

  • Prepare the Area: Thoroughly clean the hole of all loose debris, vegetation, and water. A clean, dry base is essential for a good bond.
  • Square Up Edges: For best results, use a saw or chisel to make the edges of the repair area vertical and straight. This creates a stronger "keyed-in" patch.
  • Overfill Before Compacting: Fill the hole so the loose material is about 1/2 to 1 inch above the surrounding pavement. It will compress down to the correct level.
  • Compact in Lifts: For any repair deeper than 4 inches, you MUST apply and compact the material in 2-4 inch layers (lifts). This is critical for a solid repair.
  • Maximum Compaction: Use a steel hand tamper or drive over the patch with a vehicle tire multiple times to achieve the densest, most durable finish.

About The Asphalt Repair Calculator

The Asphalt Repair Calculator is a precision tool engineered for homeowners, contractors, and facility managers who need to perform durable asphalt repairs. Its core purpose is to eliminate the costly and frustrating guesswork of material estimation. By providing a few simple measurements, users can determine the exact amount of cold patch asphalt needed, whether they are buying it by the bag or in bulk. The primary advantage of the Asphalt Repair Calculator is its emphasis on accuracy, guiding users toward the "By Bag Yield" method, which relies on verifiable manufacturer data rather than generic and often-unreliable density values.

Why is this distinction important? The compacted density of cold patch products varies significantly between manufacturers, from lighter, more porous mixes around 110 lbs/ft³ to dense, high-performance materials exceeding 150 lbs/ft³. Using a generic average can lead to errors of 20% or more. The Asphalt Repair Calculator solves this by defaulting to the "By Bag Yield" method. A product's technical data sheet (TDS) will almost always specify the compacted volume a single bag is designed to fill (e.g., 0.33 ft³). This is a direct, reliable link between the product you buy and the hole you need to fill. By using this manufacturer-guaranteed value, our calculator provides an estimate you can trust, saving you money on wasted material and preventing extra trips to the store.

The Asphalt Repair Calculator is also a comprehensive instructional guide. The results section doesn't just provide a number; it delivers critical application advice based on engineering best practices. It automatically calculates the required overfill for proper compaction and generates a warning if the repair depth necessitates application in multiple layers, known as "lifts." This is a crucial step often missed by amateurs, which leads to failed patches. For further reading on these best practices, resources like the U.S. Army Corps of Engineers' Pavement Maintenance Management manual provide extensive details, while Wikipedia's entry on Potholes explains the mechanics of their formation and repair. Our tool distills this expert knowledge into simple, actionable instructions that accompany your results.

From its flexible unit conversions to its smart UI that adapts to your choices, every aspect of the Asphalt Repair Calculator is designed for clarity and precision. It empowers you to plan your project with the confidence of a professional, ensuring you have the right amount of material and the right knowledge to achieve a repair that lasts. Don't estimate—calculate.

Key Features:

  • Yield-Based Accuracy: Prioritizes the "By Bag Yield" method, using manufacturer data for the most reliable estimates.
  • Flexible Shape & Unit Inputs: Calculates for both rectangular and circular repairs with inputs in feet or inches.
  • Smart Instructional Logic: Automatically provides crucial advice on overfilling for compaction and applying material in lifts for deep repairs.
  • Dual Calculation Modes: Supports both yield-based calculations for bagged products and density-based calculations for bulk material.
  • Built-in Contingency: Includes an adjustable waste factor to account for real-world conditions like irregular shapes and spillage.

Common Cold Patch Bag Yields

The compacted yield of cold patch varies significantly. Using the yield from your specific product's data sheet is critical for an accurate calculation. The calculator defaults to 0.33 ft³ per 50 lb bag, a common value for high-performance materials.

Product Example Bag Weight Compacted Yield Implied Compacted Density
UPM Permanent Patch 50 lbs 0.42 ft³ ~119 lbs/ft³
Crafco HP Asphalt Cold Patch 50 lbs 0.33 ft³ ~151.5 lbs/ft³
Quikrete Asphalt Patch 50 lbs 0.32 ft³ ~156.3 lbs/ft³
Generic (Typical Engineering Value) N/A N/A 130 lbs/ft³

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Frequently Asked Questions

Why is "By Bag Yield" more accurate than "By Density"?

Manufacturer-stated yield (e.g., "one 50 lb bag fills 0.33 cubic feet") is a specific, tested value for that exact product. In contrast, "density" can vary widely between brands. Using the product's own yield value removes this guesswork, leading to a much more accurate material estimate.

What does compacting in "lifts" mean?

A "lift" is a layer. For deep holes (over 4 inches), you cannot properly compact the material if you fill it all at once. You must put in a 2-4 inch layer, tamp it down thoroughly, then add the next layer and repeat. This calculator will automatically tell you when this is required.

How do I calculate for an irregularly shaped pothole?

Approximate the irregular shape as a simple rectangle or circle. Measure the longest and widest points for a rectangle, or the average diameter for a circle. It's better to slightly overestimate. Using a higher waste factor (15-20%) is also recommended for odd shapes.

Why do I need to overfill the hole before compacting?

Cold patch material is loose in the bag and contains air voids. Compacting (tamping) it removes these air voids and makes it dense. To end up with a patch that is level with the surrounding pavement, you must start with the loose material about 1/2 to 1 inch higher.