Enter Paving & Fleet Details

Formula & How to Use The Delivery Schedule Calculator

Core Formulas

  • Max Time Between Trucks (min) = (Truck Payload ÷ Paving Rate) × 60
  • Total Truck Cycle Time (min) = Load Time + Travel Time + Unload Time + Return Travel Time
  • Required Trucks for Continuous Paving = CEILING(Total Cycle Time ÷ Max Time Between Trucks)
  • Dispatch Interval (min) = Total Cycle Time ÷ Number of Trucks
  • First Truck Leave Plant Time = Job Start Time - Travel Time (One-Way)

Example Calculation

A paver consumes 150 tons/hr and is fed by trucks with a 24-ton payload. Total cycle time is 80 minutes and you have 8 trucks.

  1. Max Time Between Trucks: (24 tons / 150 tph) × 60 = 9.6 minutes. The paver needs a truck every 9.6 minutes.
  2. Required Trucks: CEILING(80 min / 9.6 min) = CEILING(8.33) = 9 trucks. You are under-trucked.
  3. Actual Dispatch Interval: 80 minutes / 8 trucks = 10 minutes. Trucks will arrive every 10 minutes.
  4. Paver Downtime: 10 min (actual interval) - 9.6 min (required interval) = 0.4 minutes of downtime per truck.

How to Use

  1. Enter Paver Details: Input the paver's consumption rate in tons per hour and the time paving will start.
  2. Enter Fleet Details: Provide the payload of one truck and the total number of trucks in the fleet.
  3. Input Cycle Times: Enter the time in minutes for loading, one-way travel, and unloading.
  4. Set Prep Time: Adjust the default mobilization time if needed.
  5. Click "Calculate": The tool generates a full analysis, including fleet status and a detailed dispatch schedule table.

Tips for an Effective Delivery Schedule

  • Factor in Return Trip Efficiency: This calculator assumes empty trucks travel 15% faster on their return trip, a common industry practice.
  • The "Extra" Truck is Insurance: The 'Required Trucks' is a theoretical minimum. Having one extra truck provides a crucial buffer against minor, real-world delays.
  • Sync with the Plant: Your dispatch schedule is only effective if the asphalt plant can produce and load trucks at the calculated 'Dispatch Interval'. Share this schedule with the plant manager.
  • Communication is Key: The schedule is a plan. Ensure drivers, the plant, and the site foreman have open communication channels to report any delays in real-time.
  • Use 'Prep Start' for the First Driver: The "First Truck Prep Start" time is the moment the first driver must begin their pre-trip routine to keep the entire schedule on track.

About The Delivery Schedule Calculator

The Delivery Schedule Calculator is an advanced logistics and planning tool designed for paving contractors, project managers, and dispatchers. Unlike basic calculators that only estimate material quantities, this tool focuses on the critical element of timing. It synchronizes the three core components of a paving operation: the production rate of the asphalt plant, the delivery capacity of the truck fleet, and the consumption rate of the paving machine. By modeling the entire delivery cycle, the calculator generates an optimized dispatch schedule to ensure continuous paving, which is essential for achieving a smooth, high-quality pavement surface without defects like cold joints.

The primary benefit of the Delivery Schedule Calculator is its ability to identify and prevent the two most common and costly problems in paving logistics: under-trucking and over-trucking. "Under-trucking" occurs when trucks arrive too slowly, forcing the paver to stop and wait, creating a cold joint and a structural weak point in the pavement. "Over-trucking" happens when trucks arrive too quickly, leading to a long queue at the job site, wasting fuel, driver time, and potentially causing traffic congestion. This tool precisely calculates the paver's demand (the "Max Time Between Trucks") and compares it against the fleet's supply capability (the "Dispatch Interval"). The resulting "Fleet Status" instantly tells you which problem you're facing, allowing you to make data-driven decisions—like adding or removing a truck—before the project even begins.

Furthermore, the Delivery Schedule Calculator is built on a reverse-scheduling model. You input the desired "Job Start Time" at the site, and the calculator works backward to determine when the first truck must leave the plant, when it must start loading, and even when the driver must begin their pre-trip mobilization. This ensures the first load of asphalt arrives exactly when the paving crew is ready for it. The detailed dispatch table provides a clear, minute-by-minute plan for the entire fleet's first cycle, which can be shared with drivers and plant operators to keep everyone synchronized. For a deeper understanding of paving best practices, the Pavement Interactive website is an excellent technical resource, while Wikipedia's article on Just-In-Time (JIT) principles highlights the core logistics philosophy this calculator applies to construction.

Ultimately, the Delivery Schedule Calculator is a proactive tool for risk management and quality control. It replaces guesswork with mathematical certainty, helping to ensure a smooth, uninterrupted flow of material from plant to paver. By using the Delivery Schedule Calculator, you can optimize fleet usage, reduce costly paver downtime, improve pavement quality, and run a more efficient and profitable paving operation.

Key Features:

  • Continuous Paving Analysis: Determines if your fleet can supply the paver without causing stops.
  • Bottleneck Identification: Clearly indicates "PAVER WAITING" (under-trucked) or "TRUCKS WAITING" (over-trucked) status.
  • Reverse-Time Scheduling: Calculates the exact prep, load, and departure times needed to meet a job start deadline.
  • Full Dispatch Table: Generates a detailed, timed schedule for every truck in the fleet's first cycle.
  • Realistic Travel Modeling: Automatically accounts for a faster return trip for empty trucks.

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Frequently Asked Questions

What does "PAVER WAITING (Under-trucked)" mean?

This is a critical warning that your fleet is too small or the round-trip time is too long to keep the paver continuously supplied. The paver will be forced to stop between loads, which can create a "cold joint" and compromise the quality and longevity of the pavement.

Is "TRUCKS WAITING (Over-trucked)" a good thing?

It's better than the alternative. It means trucks will form a small queue at the job site, ensuring the paver never has to wait. This is generally preferred for quality. However, a very long queue time indicates an inefficient use of trucks that could be deployed elsewhere.

Why is the return trip calculated as 15% faster?

Empty trucks are significantly lighter, allowing them to accelerate faster and maintain higher speeds, especially uphill. The 15% reduction in travel time is a common and realistic industry estimate for the return journey.

How do I use the "First Truck Prep Start" time?

This is the critical starting gun for the entire operation. It's the absolute latest the driver of the first truck must begin their pre-trip inspection and mobilization to get to the plant, load, travel, and arrive at the job site precisely at the scheduled start time.